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  /  Imitation Cloisonne / Synthetic Enamel

Imitation Cloisonne / Synthetic Enamel
Process: Copper stamped with imitation cloisonne / synthetic enamel
Material: Copper
Enamel: Imitation Cloisonne / Synthetic Enamel
Thickness: Thickness is various depending on the size of design.
Plating: Gold / Antique Gold / Silver / Antique Silver / Nickel / Black Nickel / Antique Nickel / Copper / Antique Copper / Brass / Antique Brass
Epoxy coating: Without
Attachment Various
Color reference: Pantone Color Chart
STEP†1†Stamping Molding
Molds the metal surface to form the design.
STEP†2†Outline Cutting
* Cutting molds are made separately, then cut to the exact outline of the design. * Outline cutting molds may be required depending on the complexity of the design. * If a center hole or cut-out is required, an additional cut-through mold must be used.
* Synthetic enamel is carefully hand-filled, one color at a time, using different sized syringes. * Drying. * To prevent defects, a high degree of skill is required in order to keep each color and the correct amount of enamel in the proper area.
The metal piece is baked at approximately 450F for 12 to15 minutes.
STEP†5†Stoning & Polishing
* Wait until every piece has cooled. * Finish the surface by stoning with a carborundum stone until all excess color has been worn away. * Polish the surface until smooth and shining.
Solder attachment onto the back of each piece.
Plating now can be processed. The quality of plating varies with the length of time the metal is soaked in the plating liquid.
STEP†8†Inspection & Packing
All items are strictly inspected before delivery. Customerís satisfaction is guaranteed!

* Bolder designs are recommended in order to prevent any unsatisfactory coloring caused by lines and figures that are too thin or too small and will require an additional silk-screen printing process.

* General enamel coloring requires a surrounding metal space to ensure good quality painting results.† herefore it is usually necessary to allow for a blank metal rim (0.3mm minimum). If you require full-piece coloring, a special printing process is necessary.

* The standard colors are based on the Pantone Chart.

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