Scorpion - Processes - Copper Stamped with Soft Enamel

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/ Copper Stamped with Soft Enamel

Copper Stamped with Soft Enamel

Process:	Copper stamped with soft enamel
Material:	Copper
Enamel:	Soft enamel
Thickness:	Thinkness is various depending on the size of design.
Plating:	Gold / Antique Gold / Silver / Antique Silver / Nickel / Black Nickel / Antique Nickel / Copper / Antique Copper / Brass / Antique Brass / Dyed Black
Epoxy coating:	With or without ( Optional )
Attachment	Various
Color reference:	Pantone Color Chart

STEP 1 Stamping Molding
Molds the metal surface to form the design.



		Molding 1

		Molding 2

		Molding 3

STEP 2 Outline Cutting
* Cutting molds are made separately, then cut to the exact outline of the design. * Additional outline cutting molds may be required depending on the complexity of the design. * If a center hole or cut-out is required, an additional cut-through mold must be used.



		Outline Cutting 1

		Outline Cutting 2

		Outline Cutting 3

		Outline Cutting 4

		Outline Cutting 5

		Outline Cutting 6

		Iron

		Copper

		A hole in a piece

STEP 3 Attachment
Solder attachment onto the back of each piece.



		Attachment

STEP 4 Plating
Plating now can be processed. The quality of plating varies with the length of time the metal is soaked in the plating liquid.



		Connecting with copper wire before plating

		Connecting with copper wire before plating

		Processing

		Plating completed

		Checking

		Baking after electro-plating

STEP 5 Polishing
The metal surface is then polished until it is smooth and shiny. This applies to copper material only. Iron can be polished if required, but this will incur a surcharge.

STEP 6 Coloring
* Soft enamel is carefully inserted by hand, one color at a time, using different sized syringes. * Drying. * To prevent defects, a high degree of skill is required in order to keep each color and the correct amount of enamel in the proper area.



		Assembling

		Filling colors

		Cleaning up when finished

		Color collections

STEP 7 Cleaning
Excess col or and impurities are then wiped off the metal surfaces.



		Cleaning

STEP 8 Baking
The metal piece is baked at approximately 450F for12 to 15 minutes.

STEP 9 Epoxy Coating
Clear epoxy is then applied to the surface to protect the enamel from color fading and cracking. ( Epoxy coating is optional and provided according to customer’s requirements )

STEP 10 Inspection & Packing
All it ems are strictly inspected before delivery. Customer’s satisfaction is guaranteed!

* Bolder designs are recommended in order to prevent any unsatisfactory coloring caused by lines and figures that are too thin or too small.

* General enamel coloring requires a surrounding metal space to ensure good quality painting results. herefore it is usually necessary to allow for a blank metal rim (0.3mm minimum).

* The standard colors are based on the Pantone Chart.

For budget considerations, iron material can be used instead of copper, but without polishing.

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