Scorpion - Processes - Iron Stamped with Soft Enamel

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/ Iron Stamped with Soft Enamel

Iron Stamped with Soft Enamel

Process:	Iron stamped with soft enamel
Material:	Iron
Enamel:	Soft enamel
Thickness:	Thickness is various depending on the size of design.
Plating:	Gold / Antique Gold / Silver / Antique Silver / Nickel / Black Nickel / Antique Nickel / Copper / Antique Copper / Brass / Antique Brass / Dyed Black
Epoxy coating:	With or without ( Optional )
Attachment	Various
Color reference:	Pantone Color Chart

STEP 1 Stamping Molding
Molds the metal surface to form the design.

STEP 2 Outline Cutting
* Cutting molds are made separately, then cut to the exact outline of the design. * Additional outline cutting molds may be required depending on the complexity of the design. * If a center hole or cut-out is required, an additional cut-through mold must be used.

STEP 3 Attachment
Solder attachment onto the back of each piece.

STEP 4 Plating
Plating now can be processed. The quality of plating varies with the length of time the metal is soaked in the plating liquid.

STEP 5 Coloring
* Soft enamel is carefully inserted by hand, one color at a time, using different sized syringes. * Drying. * To prevent defects, a high degree of skill is required in order to keep each color and the correct amount of enamel in the proper area.

STEP 6 Cleaning
Excess colors and impurities are then wiped off the metal surfaces.

STEP 7 Baking
The metal piece is baked at approximately 450F for 12 to15 minutes.

STEP 8 Epoxy Coating
Clear epoxy is then applied to the surface to protect the enamel from color fading and cracking. (Epoxy coating is optional and provided according to customer's requirements.)

STEP 9 Inspection & Packing
All items are strictly inspected before delivery. Customer's satisfaction is guaranteed!

* Bolder designs are recommended in order to prevent any unsatisfactory coloring caused by lines and figures that are too thin or too small.

* General enamel coloring requires a surrounding metal space to ensure good quality painting results. Therefore it is usually necessary to allow for a blank metal rim (0.3mm minimum).

* The standard colors are based on the Pantone Chart.

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